Custom Valve Castings

Two men work in a factory, engaged in sand casting, with a fire visible in the background

Engineering Excellence for Complex Valve Applications

Our technical approach addresses the most challenging valve casting requirements through systematic engineering analysis.

We specialize in complex internal geometries, critical dimensional tolerances, and demanding material specifications. Advanced flow modeling, stress analysis, and thermal considerations guide our casting process optimization for superior valve performance.

Scalable Manufacturing from Development to Production

Our controlled sand casting processes maintain consistent metallurgical properties and dimensional accuracy across all production volumes.

Process parameters remain constant whether producing development prototypes or full production quantities, ensuring identical material properties and geometric specifications throughout the product lifecycle.

Stainless steel ball valve displayed on a white background, showcasing its sleek design and functional features

Comprehensive Technical Design Support

Our engineering services extend beyond casting to include complete design validation and optimization.

We provide computational fluid dynamics analysis, structural finite element modeling, and material selection guidance. Our design for manufacturability protocols optimize casting economics while maintaining performance specifications.

TRUSTED BY LEADING INDUSTRIAL CUSTOMERS

KT Metal Casting operates as a specialized supplier of precision sand cast valve components, providing advanced metallurgical expertise to valve manufacturers requiring superior performance characteristics. Our technical capabilities address the most demanding valve casting applications.

Industrial customers trust our valve castings for critical applications where casting precision directly impacts system performance and safety. Our controlled processes and material expertise ensure consistent mechanical properties, dimensional accuracy, and surface integrity essential for reliable valve operation in demanding environments.

Our specialized foundry operations utilize advanced process controls and metallurgical systems specifically configured for valve casting applications, ensuring consistent results across all geometric configurations and material specifications.

SPECIFICATION

仕様

Custom Valve Casting

Project Description	Precision valve body, bonnet, actuator housing, and trim component castings for critical service ball valves, gate valves, control valves, and specialized fluid control applications.
Capabilities	Primary: Controlled atmosphere sand casting Secondary: CNC machining centers, coordinate measuring systems, non-destructive testing
Dimensions	Port diameters 0.5″ to 48″, wall thickness 0.125″ to 4″, pressure class ratings to ASME 2500
Tolerances	Standard: ±0.005″, precision applications: ±0.0015″ on critical sealing interfaces
Materials	ASTM A351 CF8M/CF3M stainless steel, ASTM A494 CW-12MW, ASTM A395 ductile iron, specialty corrosion-resistant super alloys
Finish	Precision machined surfaces Ra 32-125 μin, optional specialized coatings: hard chrome, tungsten carbide, ceramic thermal spray
Industry Use	Upstream/downstream petroleum, petrochemical processing, power generation, nuclear applications, aerospace fluid systems
Volume	Prototype development through 2,500 units per production run
Delivery	Global supply chain integration with expedited logistics capabilities
Special Features	Zero-leakage designs, extreme temperature performance (-320°F to +1500°F), radiation-resistant materials, custom metallurgy development

A factory scene featuring a man working on boxes related to sand casting

cUSTOM VALVE CASTING PROCESSING TECHNOLOGY

加工技術

Our sand casting technology enables the creation of complex valve geometries with intricate internal passages and integrated features in a single casting operation.

High-quality silica sand bonded with advanced resin systems creates precise molds capable of maintaining tight dimensional tolerances.

A man operates a large furnace in a factory, surrounded by metal castings and industrial equipment

Sand Castings

Sand casting provides superior design flexibility with complex internal geometries, variable wall thickness, and integrated features achieved without additional assembly operations, resulting in more reliable valve performance and reduced manufacturing costs.

Learn More About Our Sand Casting

CAPABILITIES